How do you repair a gelcoat gouge? - Project Sports
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How do you repair a gelcoat gouge?

5 min read

Asked by: Paul Murali

How do you fix gel coat chips?

Wet-sand the cured gelcoat with 320-grit wet/dry paper on a soft sanding block. Confining work to the immediate repair area, continue wet-sanding with 600-grit paper until nearly even with surrounding gelcoat. Finish wet-sanding with 1,000-grit paper; then buff out with rubbing compound followed by a coat of wax.

How do you touch up gel coat?

Once the gelcoat has fully cured, sand the repair smooth (wet sanding works particularly well with gelcoat). You can start with 220-grit sandpaper and, for a really slick surface, finish with at least 400- or 600-grit. Finally, apply a coat of high-quality marine polish and your repair is complete.

How do you repair a fiberglass gouge?

Fill any deep gouges and spend your time sanding out scratches while the filler sets up. Apply gel coat to the filled gouges and finish to the scratches and then final-sand the filled gouges. Buff all the repaired areas and then the rest of the boat. Apply any graphics to finish up.

How do you fix a deep scratch on a fiberglass boat?


It's gonna be a shallower. Basically scratch pattern. So with the laying the the paint down then.

What is gelcoat filler?

GELCOAT FILLER is a white, waterproof gelcoat filler for surface repairs. It is paintable, easy to mix, apply, shape and sand. Suited to marine paint. GELCOAT FILLER is a white, waterproof gelcoat filler for surface repairs. It is paintable, easy to mix, apply, shape and sand and can be…

What is gelcoat putty?

Gelcoat Putty Kit (WHITE ) – is a paste specially formulated to repair chips & scratches in fiberglass runabouts, decks, caravans, ice boxes.

How do you fix small scratches in gelcoat?

Wet-Sanding Scratched Gelcoat



Often very minor scratches and scrapes can be wet-sanded away. Try using 400-grit wet-sanding sandpaper, followed by 600-grit. Always use a sanding block so you don’t over-sand one particular spot, and use a gentle, circular motion. If the scuff or scratch disappears, great.

How do you repair gel coat on a boat hull?

Simply clean the surface with a brush. And secondly with some acetone the acetone will remove all the dust particles. And also allow the gel coat to adhere. Better to the hull.

How do you repair broken gelcoat on a boat?

Repairing Minor Gelcoat Cracks

  1. Use a rotary tool or scraping tool to open the crack into a “V” shape. …
  2. After removing the dust, you can fill the crack with G/flex® 655, Six10® or WEST SYSTEM 105 Epoxy Resin®/20X Hardener thickened with 406 Colloidal Silica Adhesive Filler.

How do you fix deep scratches?

And polish to blend our new touch-up paint into the original. Paintwork that way it doesn't stand out as much and it'll be a lot harder to see that this was ever touched up.

How do you repair a chip in a fiberglass boat?

Turn the tube around and gently smooth with the specially designed level unlike other fillers only a tiny amount of pressure is required when leveling immediately clean the level with the tissue.

Can you buff scratches out of fiberglass?

Apply a small amount of polishing compound to a soft cloth if the petroleum jelly fails to remove the scratch. Rub the compound into the scratch in a circular motion. Rub your finger over the scratch to assess your progress. Repeat this process several times, or until the scratch disappears.

Why does toothpaste remove scratches?

Paste-based toothpaste acts as a mild abrasive that levels out the scratch, removing it or making it less noticeable.

How do you get scuff marks off a boat gelcoat?

Clean Magic Erasers. So you open these up. These are definitely a lot smaller. But more importantly. They are a lot softer.

How do you wet sand gelcoat?

And it works so I would do recommend using a little bit of dish soap it helps the sandpaper glide a little better. Plus you can you can definitely tell when the the gel coat kind of evens.

Can you sand and buff gelcoat?

When sanding, use a 50% overlap with each pass of the sander. Remember to use a soft interface pad with the 1500 grit abrasive when sanding. Buff the 1500 grit sand scratch with 3M™ Perfect-It™ Gelcoat Heavy Cutting Compound and a white wool buffing pad. Set the buffer speed between 1200 – 2000 Max.

Can I use rubbing compound on gelcoat?

A heavy-grit buffing compound – You can use a heavy-grit buffing compound to remove stains and corrosion from the most damaged areas of your gelcoat.

Can you dry sand gelcoat?

Dry sanding is possible; however, the paper will clog extremely fast requiring minute to minute change out.

Can you roll on gel coat?

If you want to roll on a gelcoat, be sure to use a 1/8 “or 1⁄4” solvent-resistant nap. Be sure not to use foam rollers because they tend to leave the bubbles. If you brush on the gel coat, make sure to use a solvent-resistant brush.

How do you smooth a gel coat?

To start sanding, begin with 320 grit sandpaper and sand the surface completely. From then on, start going up to 400, then 600, and finally 800 grit sandpaper. At this point, you can use an 800 grit compound to compound the gelcoat. You want to use a buffer that turns at 1600-3000 RPM’s.